FOR IMMEDIATE RELEASE
Forgex Speed Opens Factory Doors to Global Buyers, Revealing the Craft Behind Custom Forged Wheels
Factory News | July 8, 2026
NINGBO, China — July 8, 2026
Forgex Speed, a manufacturer of custom forged aluminum wheels and OEM/ODM wheel solutions, has completed its first Factory Open Day in partnership with Alibaba.com. The month-long event provided global distributors, automotive brands, tuning companies, and wheel professionals with direct, unscripted access to the company's complete manufacturing process.
For many international buyers, selecting a forged wheel manufacturing partner is not only about product specifications — it is about verifying the engineering capability, production standards, and quality control systems behind every wheel.
"We wanted buyers to see the factory as it actually operates, not a rehearsed tour," said a Forgex Speed representative. "Every production station was live, every process was demonstrated in real time. Buyers could observe real-time engineering discussions and manufacturing decisions throughout the development process. There was no editing, no sample-room setup — just the actual production floor."
The Factory Open Day featured two complete custom wheel development demonstrations, each addressing different vehicle applications and design requirements.
The first project focused on a 2013 Chevrolet Corvette Grand Sport Convertible with the following specifications: 19x10-inch front and 20x12.5-inch rear forged wheels, ET37/ET56 offsets, 5x120.65 PCD, custom gold finish, and personalized rim engraving.
Rather than moving directly into quotation, the engineering team demonstrated the complete development workflow on camera. Vehicle fitment, spoke structure, brake clearance, offset calculation, and wheel geometry were analyzed through 3D CAD modeling. The design was then evaluated through Finite Element Analysis (FEA) simulation — modeling stress distribution under impact loads, cornering forces, and fatigue performance to VIA testing standards — before the design moved into production.
"FEA is not optional in our workflow," the engineering lead explained during the broadcast. "We validate every custom design structurally before a single billet enters production. If there is a structural concern, the simulation identifies it upstream, where corrections cost nothing."
The second demonstration addressed a different market segment: a 2025 Honda Civic Sport Sedan project requesting 18-inch two-piece forged wheels, 5x114.3 PCD, ET30 offset, JDM-inspired styling, and a custom mirror finish.
Although the vehicles, specifications, and styling directions were entirely different, the manufacturing standard remained identical. Whether supporting a single prototype set, a private label project, or a large-volume distributor order, every Forgex Speed project follows the same sequence: engineering verification, 3D CAD development, FEA structural analysis, precision CNC machining, surface finishing, and quality inspection.
This consistency — demonstrated across two deliberately contrasting fitment profiles during the Open Day — was a central message of the event.
Inside the Forged Wheel Manufacturing Process
Throughout the Open Day, global buyers followed the complete production journey of a forged aluminum wheel through each manufacturing stage.
Forging.
The process begins with 6061-T6 aerospace-grade aluminum. Using a 12,000-ton forging press, the aluminum grain structure is compressed and strengthened, creating a lightweight, high-strength foundation. Material certificates and batch traceability records were displayed on camera during the broadcast.
CNC Machining.
After forging, each wheel blank enters the CNC machining floor — the operational heart of the facility. Long rows of vertical machining centers and CNC lathes line both sides of the central aisle, each machine displaying an illuminated green status light indicating active production. During the Open Day broadcast, the camera panned across the machining floor: virtually every machine was running, demonstrating near-full-capacity utilization across the cell.
Efficiency is built into the line design, not bolted on as an afterthought. Automated chip conveyors at the base of each machine bank continuously evacuate metal swarf, eliminating the manual cleaning interruptions that plague smaller workshops. Overhead gantry cranes with orange hoist assemblies position heavy wheel blanks into the lathes, reducing per-unit loading time and operator fatigue. High-pressure blue coolant nozzles deliver a consistent stream directly to the cutting interface — no individual machine refill pauses, no dry-cut quality risks.
Material flows between stations without bottlenecks. Yellow pallet jacks and multi-tier mobile racks shuttle work-in-progress between the CNC rows, enabling just-in-time handoffs from rough turning to finish milling. Black cable carriers arching above each machine integrate pneumatic and electrical lines for automated tool changing, compressing setup times between different wheel profiles.
The company demonstrated this flexibility live: the machining cell transitioned from a 5x120.65 bolt pattern (Corvette) to 5x114.3 (Civic) within the same production session, with parameter changes executed at the control panel in minutes rather than requiring a line stoppage. Hand-applied traceability codes on each wheel blank — visible in close-up during the broadcast — link every part to its production record without interrupting the machining cycle.
Operating at 0.01 mm tolerance, the CNC floor represents the convergence of throughput and precision: high machine utilization, automated material handling, continuous chip evacuation, and rapid changeover — all running simultaneously on camera.
Surface Finishing.
The company's dust-free automated painting line supports Pantone color matching along with gloss, brushed, polished, mirror, and two-tone applications. During the assembly segment, technicians demonstrated independent center face and barrel finishes on two-piece forged wheels.
Customization and Assembly.
Additional capabilities shown included laser engraving of center cap logos, rim-edge serial markings, and customized packaging. For two-piece forged wheels, the center face and barrel can receive separate finishes, sizes, and surface treatments.
The Open Day also introduced limited customer benefits for participating buyers, including custom design support, order incentives, and lifetime structural warranty coverage. The company has since extended these benefits to new customers contacting Forgex Speed through its official website and social media channels.
Quality Control and Full Product Traceability
The quality inspection segment covered five checkpoints demonstrated live: incoming material verification, post-forging structural inspection, post-CNC dimensional measurement, surface finish uniformity, and final dynamic balance testing.
Each wheel is tracked through production records, inspection data, and manufacturing information, creating complete traceability from raw material to finished shipment. The company's serial coding system — linking every wheel to its full production and inspection history — was shown on camera during the broadcast.
Forgex Speed operates under IATF 16949 quality management standards. Products are developed to meet international market requirements including DOT, E/e-mark, and VIA standards. The company also provides certification support for specific vehicle applications and regional markets.
Forgex Speed, operated by Ningbo Super Automotive Co., Ltd., was established in 2015 and is headquartered in Ningbo, Zhejiang Province. The company specializes in one-piece and two-piece forged aluminum wheels for the global automotive aftermarket, with additional capabilities in carbon fiber and magnesium alloy wheel manufacturing.
The facility integrates forging, CNC machining, finishing, assembly, and quality inspection within one production system, enabling flexible support from prototype development to volume production. The company's manufacturing infrastructure includes a 12,000-ton forging press and dual-head CNC machining centers operating at 0.01 mm tolerance. Custom forged wheel orders are accepted starting from one set (four wheels).
Although the Alibaba Open Day event has concluded, Forgex Speed continues to welcome global customers to visit its manufacturing facility in Ningbo, China. Factory visits, custom wheel development inquiries, and OEM/ODM project discussions can be arranged through the company's official channels.
Contact:
Website: www.forgexauto.com
Email: [email protected]
WhatsApp: +86-13929561315
###
EN